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December 30, 2025

Why are my vinyl cuts uneven, rough, or jagged?

Uneven, rough, or jagged vinyl cuts are usually caused by:

  • A dull or damaged cutting blade
  • Incorrect blade depth or cutting pressure
  • Vinyl not lying flat due to air bubbles or wrinkles
  • Low-quality vinyl or worn cutting mats

These are some of the most frequent problems observed during daily production, even when using good machines and materials.

Fix:
Replace or clean the blade, remove bubbles using a squeegee before cutting, ensure the vinyl is flat on the cutting mat, and use consistent-quality vinyl. Always perform a test cut before starting the final cut—this single step prevents most accuracy issues.

Filed in: Issues
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